Custom Foam Trucker Hats


      Customize foam trucker hats with your logo! Choose your hat and patch style, upload your design, and receive a Design Proof within 24 hours. Order now!
      3 products

      Custom Embroidered Legacy LTA Laguna Foam Trucker Hat

      from $19.40 each for 24 units
      • 100% Polyester
      • Cotton ripstop front panel with foam backing
      • Mesh back
      • Unstructured, five-panel, mid-profile
      • Slightly curved recycled visor board
      • Legacy woven label on right side
      • Snapback closure
      • Sustainable Manufacturing
      • Socially Conscious Manufacturing
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      Custom Embroidered Richardson 113 Foamie Trucker Hat

      from $19.40 each for 24 units
      • 47% Cotton | 28% Nylon | 25% Polyester
      • 100% Polyester mesh back
      • Structured, five-panel, mid-profile
      • Flat bill with braided detailing, matching undervisor (Neon colors have black undervisor)
      • Snapback closure
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      Custom Embroidered Valucap VC700 Foam Mesh-Back Trucker Hat

      from $16.40 each for 24 units
      • 100% Polyester foam front, mesh back
      • Structured, five-panel, mid-profile
      • Pre-curved visor with braid detailing
      • Adjustable double snapback closure
      • Tear away label
      Customize Now

      Custom Foam Trucker Hats FAQs

      Customizing a foam trucker hat with a patch featuring your logo is a simple process. Start by choosing your preferred hat style and color from our extensive range. Next, select your desired patch style, patch color, patch shape, and patch attachment method from the available options. After you upload your design and place your order, our team will promptly provide you with design proof to ensure that your vision comes to life exactly as you imagined.

      Our minimum order quantity (MOQ) for custom foam trucker hats with patches is 24 pieces. We offer flexible ordering options, and the price per hat decreases with larger orders. For additional customization, please do not hesitate to contact us at, through live chat, or by filling out our Custom Plus Quote form.

      Our team will send you a design proof within 24 hours of receiving the order, and then we will work with you to ensure that the custom foam trucker hat with patch featuring your logo is perfectly tailored to your specifications. This is the recommended and fastest option.

      For those who prefer to preview their design proof before placing an order, simply click here to complete our Custom Plus Quote form. We'll respond to your request within 24 hours, ensuring a smooth and tailored design process.

      The turnaround time for our customized foam trucker hats varies by the type of patch you choose. For custom leather, embroidered, woven, and sublimated patch foam trucker hats, the production time is 3 weeks. The turnaround time for custom PVC patch foam trucker hats extends to 4 weeks. These timelines ensure each hat meets our high standards of quality and design.

      Certainly! We offer a wide range of custom hat styles, from trucker hats to beanies, so you're sure to find one that suits your taste and needs. Click here to find the perfect custom hat style for your needs!

      We offer a variety of patch options to customize foam trucker hats with logos, each with its unique characteristics:

      • PVC Patches: PVC patches are durable, waterproof, and great for detailed designs. Bold colors and stacked layers add a modern touch to custom hats.
      • Leather Patches: Real leather patches add a premium feel to your hat with rich texture and raised designs, perfect for a detailed and classy look.
      • Embroidered Patches: These patches add a unique, hand-made feel to any hat with detailed stitching that stands out. Great for bold logos, they bring a textured look to your custom design.
      • Woven Patches: Our woven patches blend tradition and innovation, combining thread flexibility and intricate weaving to achieve detailed designs without fabric for a classic yet modern look.
      • Sublimated Patches: Vibrant, detailed patches with full-color graphics. Ideal for showcasing intricate designs or lifelike images.

      Choose the perfect patch to elevate your foam trucker hat with a customized style.

      We offer custom embroidered patch foam trucker hats that provide outstanding detail and visibility for your logo. Unlike direct embroidery, which damages the structure of the hat with punctures, our method involves attaching a patch using a heat press or hand-stitching. This gives the hat a clean and stylish look, preserves its shape, and ensures comfort by preventing interior stitch buildup which is common in directly embroidered hats.