Custom Patch Hats

Made in USA

Free Shipping | Fastest Turnaround | Free Design Proof

Customizing Hats with Patches is Super Simple

Select Hat Style

Explore our selection of premium hats from top brands, ready for your custom order. If you have a specific style in mind, we're here to make it happen.

Custom trucker hat with patch

Custom Trucker Hats

Custom five panel hat with patch

Custom 5 Panel Hats

Custom 7 panel hat with patch

Custom 7 Panel Hats

Custom baseball hat with patch

Custom Baseball Hats

Custom beanie hat with patch

Custom Beanie Hats

Custom bucket hat with patch

Custom Bucket Hats

Custom camo hat with patch

Custom Camo Hats

Custom dad hat with patch

Custom Dad Hats

Custom fitted hat with patch

Custom Fitted Hats

Custom flat bill hat with patch

Custom Flat Bill Hats

Custom foam trucker hat with patch

Custom Foam Trucker Hats

Custom performance hat with patch

Custom Performance Hats

Custom rope hat with patch

Custom Rope Hats

Custom snapback hat with patch

Custom Snapback Hats

View All Custom Hat Styles
Custom New Era Hats
Custom Nike patch hats
Custom Carhartt Hats
Custom legacy patch hats
Custom richardson patch hats
Custom 47 brand patch hats
Custom adidas patch hats
Custom flexfit patch hats
Custom imperial patch hats
Custom yupoong patch hats
Custom valucap patch hats
Custom sportsman patch hats
View All Custom Hat Brands

Select Patch Style

Choose a Patch Style that Elevates Your Brand.

Custom PVC hat patch

PVC Patch

Add PVC patches to your cap for a unique and cool 3D appearance with a rubbery texture.

Custom leather hat patch

Leather Patch

Leather patches can give your cap a classic look. The process involves etching your logo onto a piece of leather.

Custom embroidered hat patch

Embroidered Patch

Embroidered patches offer a classic textured look. Ideal for simple designs, your logo is embroidered onto the patch.

Custom woven hat patch

Woven Patch

Woven patches are great for capturing small details and text in your logo, creating a clean, vibrant look.

Custom sublimated hat patch

Sublimated patch

Sublimated patches are ideal for reproducing high-detail designs, including gradient colors and full-color logos.

Learn More

Select Patch Shape

Select your preferred patch shape from a variety of options, including standard, die-cut, and custom. If you choose a custom shape, please specify.

Custom hat patch in circle shape

Circle Patch Shape

Custom hat patch in square shape

Square Patch Shape

Custom hat patch in rectangle shape

Rectangle Patch Shape

Custom hat patch in oval shape

Oval Patch Shape

Custom hat patch in diamond shape

Diamond Patch Shape

Custom hat patch in hexagon shape

Hexagon Patch Shape

Custom hat patch in die-cut shape

Die-Cut Patch Shape

Custom hat patch in custom shape

Custom Patch Shape

How to Place a Custom Patch Hat Order

Online custom patch hat order

Place Your Order Online or Request a Quote

To order custom patch hats online, select a hat style, upload your logo, customize with a patch, add to cart, and checkout. For more customization, fill out our quote form.

Custom patch hat design proof

Receive a Design Proof

After uploading your logo, our tool lets you preview it directly on your selected hat and patch styles. We will send you a digital design proof of your custom logo hat for your confirmation.

Custom patch hat invoice

Review and Complete Payment

We'll send a detailed invoice once you approve your design proof for patch hat orders requested via the quote form. Upon placing an order online, customers will receive a design proof for confirmation after checkout.

Custom patch hat free shipping

Expect Your Patch Hats to Ship in 3-4 Weeks

We will start creating your customized patch hats and make sure they are delivered straight to your doorstep for free.

Custom hat patches

How to Choose Custom Patches for Your Hats

Our custom patches can give your caps a unique touch that matches your brand's identity. We offer a range of styles, including embroidered, 3D PVC/rubber, woven, leather, and sublimated patches. Choose your preferred style, and we'll make sure your logo stands out with precision and style.

Custom hat with embroidered patch

Custom Embroidered Patch Hats

Embroidered patches are quite popular as they add a textured look to your logo. They work best if your logo is simple and you want a classic patch look. Your logo is embroidered directly onto the patch, making it completely customizable. While you can capture more details than regular direct embroidery, smaller details may not show well on this option.

Shop Custom Embroidered Patch Hats
Embroidered patch for custom logo
Embroidered patch for SpaceX
Embroidered patch for Yeti
Embroidered patch in circle shape
Custom hat with PVC patch

Custom PVC/Rubber Patch Hats

If you want to add a unique and cool touch to your cap, consider choosing PVC/rubber patches! These patches are made up of colored rubber layers, which gives your cap a 3D and sharp appearance. They work great for logos with multiple colors and moderate detail. The result is a rubbery texture that adds a beautiful dimension to your cap.

Shop Custom PVC Patch Hats
PVC rubber patch with lion design
3D PVC patch with pokemon design
Glow in the dark PVC patch
PVC rubber patch for NASA
Custom woven patch

Custom Woven Patch Hats

Woven patches have gained popularity due to their ability to seamlessly blend the logo with the background, creating a unified texture that gives the patch a professional and polished look. These patches are made using intricately woven threads that can capture almost any detail and small text, resulting in a clean, crisp, and vibrant logo.

Shop Custom Woven Patch Hats
custom-woven-patch-for-hat
Custom woven patch for Colorado elite
Custom woven patch for Shelby
Custom woven patch with fish design
Custom hat leather patch

Custom Leather Patch Hats

Leather patches can be a great option to add your logo to your cap for a classic and detailed look. You can choose from various colors to match your style. We etch your logo onto a piece of leather, which is then attached to the cap. We can help convert your logo into a single color if needed.

Shop Custom Leather Patch Hats
Leather patch with eagle design
Debossed leather patch with deer design
Leather patch for golf
Leather patch for outdoor adventure
Custom hat with sublimated patch

Custom Sublimated Patch Hats

Sublimated patches are great for logos with intricate or small details, or gradient colors. They can replicate almost any detail in the design, just like in screen printing. However, the colors may appear slightly less rich and contrasted with dark tones. In that case, we recommend woven or embroidered patches instead.

Shop Custom Sublimated Patch Hats
Sublimated patch for Boston Bruins
Sublimated patch for hat with Oregon design
Custom sublimated patch for hat
Sublimated patch for hat

Top Custom Patch Hat Picks

Custom Patch Richardson 112 Snapback Trucker Hat

from $20.90 each for 25 units
  • 60% Cotton | 40% Polyester
  • 100% polyester mesh back
  • Structured, mid-profile, six-panel
  • Pre-curved contrast stitched visor
  • Underbill matches the color of visor
  • Adjustable plastic snapback
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Custom Patch Richardson 256 Umpqua Snapback Hat

from $24.40 each for 25 units
  • 70% Cotton | 30% Nylon
  • Soft-structured with reinforced flip down mesh support
  • Five-panel, low-profile with braid
  • Flat bill
  • UPF 50+
  • Snapback closure
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Custom Patch Yupoong 6006 Five Panel Flat Bill Snapback Trucker Hat

from $19.90 each for 25 units
  • 65% Polyester | 35% Cotton
    Multicam: 60% Cotton | 39% Polyester | 1% Spandex
  • Structured, five-panel, high-profile
  • Flat bill, matching undervisor 
  • Multicam undervisor is black
  • Alpine undervisor is white
  • Snapback closure 
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Custom Patch Nike Snapback Mesh Trucker Hat

from $36.40 each for 25 units
  • 100% Recycled Polyester
  • Structured, five-panel, mid-profile
  • Embroidered Swoosh Logo
  • Sustainable
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Custom Patch Legacy DTAST Dashboard Solid Twill Hat

from $24.40 each for 25 units
  • 100% Cotton
  • Washed canvas crown
  • Unstructured, six-panel, low-profile
  • Pre-curved visor
  • Tri-glide buckle closure
  • Sustainable Manufacturing
  • Socially Conscious Manufacturing

DTAST are all hand-crafted with a special dye and washing process which results in unique variations of color from one hat to the next.

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Custom Patch Richardson 168 7 Panel Trucker Hat

from $21.90 each for 25 units
  • 47% Cotton | 28% Nylon | 25% Polyester
  • 100% polyester mesh back
  • Structured, seven-panel, high-profile
  • Flat bill
  • Snapback closure
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Custom Patch Richardson 112FP Five Panel Snapback Trucker Hat

from $20.90 each for 25 units
  • 47% Cotton | 53% Polyester
  • 100% polyester mesh back
  • Structured, mid-profile, five-panel
  • Pre-curved contrast stitched visor
  • Underbill matches the color of visor
  • Adjustable plastic snapback
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Custom Patch Richardson 115 Low Pro Snapback Trucker Hat

from $20.90 each for 25 units
  • 60% Cotton | 40% Polyester
  • 100% polyester mesh back
  • Structured, low-profile, six-panel
  • Pre-curved visor
  • Underbill matches the color of visor
  • Adjustable plastic snapback
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Custom Patch Nike Dri-FIT Stretch Mesh Sandwich Bill Hat

from $33.40 each for 25 units
  • 100% Polyester knit mesh
  • Structured, mid-profile, six-panel
  • Fitted stretch fit
  • Moisture wicking
  • Contrast Swoosh design trademark is embroidered on the bill and center back in the same color as the trim.
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Custom Patch Nike Sphere Performance Hat

from $33.40 each for 25 units
  • 100% Polyester
  • Unstructured, low-profile, six-panel
  • Velcro closure
  • Swoosh design trademark is embroidered on the bill and center back
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Custom Patch Nike Unstructured Cotton-Poly Twill Hat

from $32.40 each for 25 units
  • 58% Cotton | 42% Polyester
  • Unstructured, mid-profile, six-panel
  • Adjustable self-fabric closure with buckle at back
  • Contrast Swoosh design trademark is embroidered on the center back
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Custom Patch Nike Stretch-to-Fit Mesh Back Hat

from $34.40 each for 25 units
  • 83% Nylon | 14% Cotton | 3% Spandex
  • Structured, six-panel
  • Fitted stretch fit
  • A contrast underbill reduces sun glare
  • Contrast Swoosh design trademark embroidered on the bill and center back
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Custom Patch Nike Dri-FIT Legacy Hat

from $33.40 each for 25 units
  • Made of 5.6-ounce
  • 90% Polyester | 10% Spandex
  • Structured, mid-profile, six-panel
  • Velcro closure
  • Unstructured mid and back panels
  • Logo embroidered on bill
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Custom Patch Nike Dri-FIT Perforated Performance Hat

from $34.90 each for 25 units
  • 100% Dri-FIT Polyester.
  • Dri-FIT moisture management technology
  • Perforated mid and back panels
  • A contrast underbill reduces sun glare
  • Unstructured, low-profile, six-panel
  • Hook and loop closure
  • Contrast Swoosh design trademark is embroidered on the bill and center back
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Custom Patch Nike Dri-FIT Tech Fine-Ripstop Hat

from $33.40 each for 25 units
  • 100% Polyester
  • Dri-Fit moisture-wicking technology
  • Structured, low-profile, six-panel
  • Velcro closure
  • Embroidered eyelets for enhanced breathability
  • Logo embroidered on the center back
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Custom Patch Nike Dri-FIT Classic 99 Hat

from $27.40 each for 25 units
  • 100% Dri-FIT Polyester
  • Stretchy dobby fabric
  • Structured, mid-profile, six-panel
  • AeroBill
  • Dri-FIT moisture-wicking technology
  • Embroidered eyelets enhance ventilation
  • The contrast Swoosh design trademark is embroidered on the center back
Customize Now