Custom Patch Hats

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      Custom patch hats with your logo – choose hat and patch style, upload design, and preview instantly! Get a final proof with unlimited revisions before production.

      147 products

      New Era Stretch Mesh Custom Patch Hat

      from $24.90 each for 24 units
      • 100% Cotton in front two panels
      • 100% Polyester Spacer Mesh in mid and back panels
      • Structured, mid-profile
      • Stretch fit closure
      • 39THIRTY FIT: Features a casual look with a stretch-to-fit styling, a contoured crown and precurved visor. Structured for stability with a classic cap shape.
      Customize

      New Era Structured Stretch Cotton Custom Patch Hat

      from $24.90 each for 24 units
      • 97% Cotton | 3% Spandex
      • Structured, mid-profile
      • Stretch fit closure
      • 39THIRTY FIT: Features a casual look with a stretch-to-fit styling, a contoured crown and precurved visor. Structured for stability with a classic cap shape.
      Customize

      New Era Hex Era Bucket Custom Patch Hat

      from $31.40 each for 24 units
      • 100% Polyester
      • Unstructured
      • Moisture wicking
      • Clip-on, adjustable drawcord
      • UV protection
      Customize
      Sale

      New Era Shadow Stretch Heather Colorblock Custom Patch Hat

      Regular price $24.40 Sale price from $23.40 each for 24 units Save $1.00
      • 96% Polyester | 4% Spandex Shadow Stretch Mesh, 100% polyester bill
      • Structured, mid-profile
      • Stretch fit closure
      • 39THIRTY FIT: Features a casual look with stretch-to-fit styling, a contoured crown and precurved visor. Structured for stability with a classic cap shape.
      Customize

      New Era Shadow Stretch Heather Custom Patch Hat

      from $26.90 each for 24 units
      • 96 Polyester | 4% Spandex Shadow Stretch Mesh
      • Structured, mid-profile
      • Stretch fit closure
      • 39THIRTY FIT: Features a casual look with stretch-to-fit styling, a contoured crown and precurved visor. Structured for stability with a classic cap shape.
      Customize

      New Era Shadow Stretch Mesh Custom Patch Hat

      from $25.40 each for 24 units
      • 96% Polyester | 4% Spandex Shadow Stretch Mesh front panels and bill, 100% polyester mid and back panels
      • Structured, mid-profile
      • Stretch fit closure
      • 39THIRTY FIT: Features a casual look with stretch-to-fit styling, a contoured crown and precurved visor. Structured for stability with a classic cap shape.
      Customize

      New Era Shadow Heather Striped Flat Bill Snapback Custom Patch Hat

      from $27.40 each for 24 units
      • 96% Polyester | 4% Cotton Shadow Heather, 100% polyester Hex Era jacquard stripes
      • Structured, high-profile
      • 7-position adjustable snap closure
      • 9FIFTY FIT: Features a classic, throwback look with a flat visor that can curve with a full crown. Includes a structured front panel for stability and an open back with snapback closure.
      Customize

      New Era Camo Flat Bill Snapback Custom Patch Hat

      from $25.90 each for 24 units
      • 100% Polyester
      • Structured, high-profile
      • 7-position adjustable snap closure
      • 9FIFTY FIT: Features a classic, throwback look with a flat visor that can curve with a full crown. Includes a structured front panel for stability and an open back with snapback closure.
      Customize

      New Era Original Fit Diamond Era Flat Bill Snapback Custom Patch Hat

      from $25.40 each for 24 units
      • 100% Polyester Diamond Era jacquard
      • Structured, high-profile
      • 7-position adjustable snap closure
      • 9FIFTY FIT: Features a classic, throwback look with a flat visor that can curve with a full crown. Includes a structured front panel for stability and an open back with snapback closure.
      Customize
      Sale

      New Era Original Fit Flat Bill Snapback Custom Patch Hat

      Regular price $22.40 Sale price from $21.90 each for 24 units Save $0.50
      • 100% Polyester
      • Structured, high-profile
      • 7-position adjustable snap closure
      • 9FIFTY FIT: Features a classic, throwback look with a flat visor that can curve with a full crown. Includes a structured front panel for stability and an open back with snapback closure.
      Customize

      New Era Performance Dash Adjustable Custom Patch Hat

      from $25.90 each for 24 units
      • 100% Polyester
      • Structured, mid-profile, six panel
      • Hook and loop with clear plastic pull tab closure
      • Vertical mesh and a 9FORTY fit
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      New Era Recycled Snapback Custom Patch Hat

      from $25.40 each for 24 units
      • 100% Repreve® recycled polyester twill; 100% polyester mesh
      • Structured, mid-profile
      • 7-position adjustable snap closure
      • 9FORTY FIT: Features a collegiate look with an adjustable closure, a contoured crown and precurved visor. Structured for stability with a classic cap shape.
      Customize

      Custom Patch Hats FAQs

      Custom patch hats are personalized hats featuring a patch with your own design, logo, or artwork. These hats allow you to add a unique touch to your style or brand through various patch customization options.

      We offer several patch options to customize your hats, each with its unique style and characteristics:

      • PVC Patch: Adds a rubbery texture and 3D appearance to your cap, perfect for bold designs and logos.
      • Leather Patch: Etch your logo onto a piece of leather for a timeless, classic look with added texture and sophistication.
      • Woven Patches: Perfect for detailed text and fine designs, providing a clean, vibrant look that stands out on your hat.
      • Sublimated Patch: Ideal for intricate designs with high precision, such as logos with gradient colors or full-color graphics.
      • Embroidered Patches: Offers a classic, textured appearance, great for simple designs with your logo stitched onto the patch.

      Custom embroidered hats have your design stitched directly onto the hat. Patch hats, however, feature a separate patch with your design, which is then attached to the hat. Patch designs allow more detail and flexibility, while embroidery offers a classic, integrated appearance.

      To place your custom patch hat order, pick your hat style and select the patch customization method for your design. Then, upload your logo or artwork and customize the patch by choosing its style, color, shape, and attachment method. After making your selections, you can adjust the size and position of the design on the hat and instantly preview how it will look. This preview is for review purposes, and you’ll receive a final proof with unlimited revisions before production begins to ensure it’s just right.

      Yes, you can mix and match hat styles, colors, and sizes with the same design file while still keeping your bulk discount. However, the patch style, shape, color, attachment method, and other details must remain the same across all variations. The minimum order requirement is 6 hats per style, color, or size, so you can create a variety of customized hats without losing out on discounts.

      Yes! We provide digital proof of your custom patch hat before production. You can review it and request unlimited revisions to ensure your design is perfect before we begin making the final product.

      The minimum order quantity (MOQ) for custom patch hats is 24 pieces, which is higher than embroidered hats (6 pieces) due to the mold costs for patches. Pricing per hat decreases with larger orders, offering better value for bulk purchases.

      Yes, we offer bulk discounts on larger orders of custom patch hats. Price breakpoints are available directly on the product page, so you can easily see the savings based on your order size.

      Production for custom patch hats typically takes 4-6 weeks after the final design proof is approved to ensure each hat meets our high-quality standards. Shipping times are standard and depend on your location, usually taking an additional 2-5 business days after production is complete.

      Yes, you can upgrade your custom patch hats with additional embroidery locations on the back, left, or right sides. These areas are perfect for small logos or text and add a premium touch to your design. Each additional embroidery location comes with a separate charge, ensuring exceptional quality and craftsmanship for every stitch.

      Patch Hats Showcase