Custom Patch Hats

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      Custom patch hats with your logo – choose hat and patch style, upload design, and preview instantly! Get a final proof with unlimited revisions before production.

      147 products

      Richardson 835 Tilikum Custom Patch Hat

      from $23.40 each for 24 units
      • 100% Polyester, ripstop fabric
      • 100% Polyester, honeycomb mesh back
      • Structured, six-panel, mid-profile
      • Pre-curved visor
      • Stay Dri performance sweatband
      • Adjustable snapback closure
      Customize

      Richardson 112WF Oil Cloth Trucker Custom Patch Hat

      from $22.40 each for 24 units
      • 60% Cotton | 33% Polyester | 4% PU
      • 100% Polyester mesh back
      • Structured, six-panel, mid-profile
      • Metal eyelets on front panels
      • Pre-curved visor
      • Stay Dri performance sweatband
      • Adjustable snapback closure
      Customize
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      Front view of Carthartt CT101604 custom hat in gravel

      Carhartt Ashland Custom Patch Hat

      from $37.40 each for 24 units
      • 100% Firm hand cotton duck canvas
      • Carhartt Force® sweatband fights odors; FastDry® technology wicks away sweat for comfort
      • Structured, high profile
      • Flat brim visor
      • Adjustable fit with plastic closure
      • Carhartt label sewn on front
      • Carhartt embroidered on back

      Customize

      Carhartt Canvas Mesh Back Custom Patch Hat

      from $31.40 each for 24 units
      • 100% Cotton washed canvas front panels
      • 100% Polyester mesh back panels
      • Carhartt Force® sweatband wicks sweat, dries fast and fights odors
      • FastDry® technology keeps you cool for all-day comfort
      • Structured, mid-profile
      • Pre-curved visor
      • Adjustable fit with plastic closure
      • Carhartt label sewn on side
      Customize

      Carhartt Watch Custom Patch Hat

      from $37.90 each for 24 units
      • 100% Acrylic, stretchable, rib knit fabric
      • Carhartt label sewn on left side
      Customize

      Carhartt Cotton Canvas Custom Patch Hat

      from $31.40 each for 24 units
      • 100% Cotton washed canvas 
      • Carhartt Force® sweatband fights odors
      • FastDry® technology wicks away sweat for comfort 
      • Lightly structured, mid profile
      • Pre-curved visor 
      • Adjustable fit with hook and loop closure 
      • Carhartt label sewn on side 
      • Carhartt embroidered on back
      Customize

      Carhartt Rugged Professional Series Custom Patch Hat

      from $31.40 each for 24 units
      • 59% Cotton | 39% Polyester | 2% Spandex
      • 100% Polyester mesh back
      • Carhartt Force® sweatband fights odors; FastDry® technology wicks away sweat for comfort
      • Structured, mid profile
      • Pre-curved visor
      • Adjustable fit with plastic closure
      • Carhartt label sewn on side
      Customize

      New Era Standard Fit Snapback Trucker Custom Patch Hat

      from $24.90 each for 24 units
      • 100% Cotton twill front panels and bill
      • 100% polyester mesh mid and back panels
      • Structured, high-profile
      • 7-position adjustable snap closure
      • 9FIFTY FIT: Features a classic, throwback look with a flat visor that can curve with a full crown. Includes a structured front panel for stability and an open back with snapback closure.
      Customize

      New Era Standard Fit Flat Bill Snapback Custom Patch Hat

      from $24.90 each for 24 units
      • 100% Polyester
      • Structured, high-profile
      • 7-position adjustable snap closure
      • 9FIFTY FIT: Features a classic, throwback look with a flat visor that can curve with a full crown. Includes a structured front panel for stability and an open back with snapback closure.
      Customize

      New Era Stretch Cotton Striped Custom Patch Hat

      from $26.90 each for 24 units
      • 97% Cotton | 3% Spandex with 100% polyester Hex Era jacquard stripes
      • Structured, mid-profile
      • Stretch fit closure
      • 39THIRTY FIT: Features a casual look with a stretch-to-fit styling, a contoured crown and precurved visor. Structured for stability with a classic cap shape.
      Customize

      New Era Tonal Camo Stretch Tech Mesh Custom Patch Hat

      from $25.90 each for 24 units
      • 100% Polyester tonal camo front panels and bill
      • 100% Polyester Spacer Mesh mid and back panels
      • Structured, mid-profile
      • Stretch fit closure
      • 39THIRTY FIT: Features a casual look with a stretch-to-fit styling, a contoured crown and precurved visor. Structured for stability with a classic cap shape.
      Customize

      New Era Tech Mesh Custom Patch Hat

      from $25.40 each for 24 units
      • 100% Polyester
      • Structured, mid-profile
      • Stretch fit closure
      • 39THIRTY FIT: Features a casual look with a stretch-to-fit styling, a contoured crown and precurved visor. Structured for stability with a classic cap shape.
      Customize

      Custom Patch Hats FAQs

      Custom patch hats are personalized hats featuring a patch with your own design, logo, or artwork. These hats allow you to add a unique touch to your style or brand through various patch customization options.

      We offer several patch options to customize your hats, each with its unique style and characteristics:

      • PVC Patch: Adds a rubbery texture and 3D appearance to your cap, perfect for bold designs and logos.
      • Leather Patch: Etch your logo onto a piece of leather for a timeless, classic look with added texture and sophistication.
      • Woven Patches: Perfect for detailed text and fine designs, providing a clean, vibrant look that stands out on your hat.
      • Sublimated Patch: Ideal for intricate designs with high precision, such as logos with gradient colors or full-color graphics.
      • Embroidered Patches: Offers a classic, textured appearance, great for simple designs with your logo stitched onto the patch.

      Custom embroidered hats have your design stitched directly onto the hat. Patch hats, however, feature a separate patch with your design, which is then attached to the hat. Patch designs allow more detail and flexibility, while embroidery offers a classic, integrated appearance.

      To place your custom patch hat order, pick your hat style and select the patch customization method for your design. Then, upload your logo or artwork and customize the patch by choosing its style, color, shape, and attachment method. After making your selections, you can adjust the size and position of the design on the hat and instantly preview how it will look. This preview is for review purposes, and you’ll receive a final proof with unlimited revisions before production begins to ensure it’s just right.

      Yes, you can mix and match hat styles, colors, and sizes with the same design file while still keeping your bulk discount. However, the patch style, shape, color, attachment method, and other details must remain the same across all variations. The minimum order requirement is 6 hats per style, color, or size, so you can create a variety of customized hats without losing out on discounts.

      Yes! We provide digital proof of your custom patch hat before production. You can review it and request unlimited revisions to ensure your design is perfect before we begin making the final product.

      The minimum order quantity (MOQ) for custom patch hats is 24 pieces, which is higher than embroidered hats (6 pieces) due to the mold costs for patches. Pricing per hat decreases with larger orders, offering better value for bulk purchases.

      Yes, we offer bulk discounts on larger orders of custom patch hats. Price breakpoints are available directly on the product page, so you can easily see the savings based on your order size.

      Production for custom patch hats typically takes 4-6 weeks after the final design proof is approved to ensure each hat meets our high-quality standards. Shipping times are standard and depend on your location, usually taking an additional 2-5 business days after production is complete.

      Yes, you can upgrade your custom patch hats with additional embroidery locations on the back, left, or right sides. These areas are perfect for small logos or text and add a premium touch to your design. Each additional embroidery location comes with a separate charge, ensuring exceptional quality and craftsmanship for every stitch.

      Patch Hats Showcase